《企業家日報》：銀光集團打造 “工業互聯網+安全生產”平臺 填補行業安全管理智能化空白 |
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近日，中國(guo)兵(bing)器工(gong)(gong)(gong)業(ye)集(ji)團(tuan)北化研究院(yuan)集(ji)團(tuan)甘肅銀光(guang)化學(xue)工(gong)(gong)(gong)業(ye)集(ji)團(tuan)有限公司牽頭申報的《 “工(gong)(gong)(gong)業(ye)互(hu)聯網+安(an)全生產”風險監測預警平臺》項目入選(xuan)國(guo)家第(di)一批“安(an)全應急裝備應用試(shi)點示范工(gong)(gong)(gong)程”候選(xuan)項目，此次(ci)共(gong)有44個(ge)項目入選(xuan)，中國(guo)兵(bing)器工(gong)(gong)(gong)業(ye)集(ji)團(tuan)兩(liang)家單位牽頭項目名列其(qi)中。 針(zhen)對含能(neng)材(cai)料行業(ye)信息化程度低、安(an)全(quan)生(sheng)產領域信息技術手段薄弱、亟需提升本質化安(an)全(quan)水(shui)平的狀況，銀光集團以國務院《關于(yu)深(shen)化“互聯(lian)(lian)網+先進制造(zao)業(ye)”發(fa)展工(gong)業(ye)互聯(lian)(lian)網的指導意見》為指引，按照“數字(zi)兵(bing)器(qi)”戰略規劃(hua)和省(sheng)市部署(shu)，持續(xu)推動5G、工(gong)業(ye)互聯(lian)(lian)網等項目建(jian)設，于(yu)2019年啟動了“工(gong)業(ye)互聯(lian)(lian)網+安(an)全(quan)生(sheng)產”風險監測(ce)預警平臺建(jian)設。 該(gai)(gai)平臺整合了(le)10余個信息化(hua)系(xi)統(tong)(tong)，打(da)通了(le)異地網絡，動態采集6類安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)數據，實現(xian)(xian)了(le)安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)生產(chan)全(quan)(quan)(quan)(quan)(quan)(quan)過程、全(quan)(quan)(quan)(quan)(quan)(quan)要(yao)(yao)素、全(quan)(quan)(quan)(quan)(quan)(quan)鏈條的連接(jie)和監(jian)管(guan)(guan)。在(zai)(zai)該(gai)(gai)平臺數字化(hua)廠區(qu)模塊，通過可(ke)視化(hua)的安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)風險分區(qu)圖(tu)，能(neng)夠(gou)全(quan)(quan)(quan)(quan)(quan)(quan)面了(le)解生產(chan)區(qu)安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)風險存在(zai)(zai)的區(qu)域。利用隱(yin)患排查治理(li)(li)信息管(guan)(guan)理(li)(li)系(xi)統(tong)(tong)，員工填(tian)報隱(yin)患更加便捷(jie)，系(xi)統(tong)(tong)自動比對分析、全(quan)(quan)(quan)(quan)(quan)(quan)流程監(jian)督閉(bi)環，提升(sheng)了(le)隱(yin)患排查治理(li)(li)效(xiao)能(neng)。在(zai)(zai)設備管(guan)(guan)理(li)(li)中(zhong)(zhong)，員工通過在(zai)(zai)線監(jian)測系(xi)統(tong)(tong)和手(shou)持PDA巡(xun)檢儀就能(neng)對設備進行(xing)數據采集，關注設備運行(xing)狀態，及時處理(li)(li)設備運行(xing)中(zhong)(zhong)存在(zai)(zai)的異常情況。“以前危(wei)險作(zuo)業(ye)層層簽字審(shen)批，要(yao)(yao)跑好幾(ji)趟，現(xian)(xian)在(zai)(zai)各級管(guan)(guan)理(li)(li)人員在(zai)(zai)線上(shang)審(shen)批系(xi)統(tong)(tong)一點，審(shen)批即(ji)可(ke)完成(cheng)。”基層安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)員道出了(le)心聲。僅利用HSE管(guan)(guan)理(li)(li)系(xi)統(tong)(tong)實現(xian)(xian)危(wei)險作(zuo)業(ye)審(shen)批一項，就由過去2-3小時縮短至現(xian)(xian)在(zai)(zai)的5-10分鐘。銀(yin)光集團通過工業(ye)互聯網賦能(neng)行(xing)業(ye)安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)生產(chan)，安(an)(an)(an)全(quan)(quan)(quan)(quan)(quan)(quan)管(guan)(guan)理(li)(li)效(xiao)率整體提升(sheng)了(le)20%。 “工業互聯網+安全生產”風險監測預(yu)(yu)警(jing)(jing)平(ping)臺實現(xian)的工藝異常分(fen)析與(yu)轉(zhuan)動設備的預(yu)(yu)測維護，為(wei)企業安全管理(li)決策提(ti)供了(le)科學支撐。包括人(ren)員身(shen)份認(ren)證(zheng)、定員管控(kong)、危險區域闖入、防(fang)護穿戴異常等數十種不安全行(xing)為(wei)識別，以及生產區域各類違章行(xing)為(wei)、不安全物態的智能(neng)(neng)識別與(yu)超前(qian)預(yu)(yu)警(jing)(jing)功能(neng)(neng)，提(ti)高了(le)員工的安全意識和(he)反“三違”的自覺性(xing)、主動性(xing)。同時，該平(ping)臺將(jiang)(jiang)人(ren)工智能(neng)(neng)與(yu)傳統視頻監控(kong)有機結合，將(jiang)(jiang)違規行(xing)為(wei)事(shi)后追(zhui)溯轉(zhuan)變為(wei)事(shi)前(qian)預(yu)(yu)警(jing)(jing)、事(shi)中控(kong)制，減(jian)少了(le)生產安全巡(xun)查人(ren)員及人(ren)為(wei)干(gan)預(yu)(yu)，提(ti)高了(le)管理(li)效率。 該(gai)平臺(tai)還建設了應(ying)(ying)急處置(zhi)預案庫(ku)、應(ying)(ying)急救(jiu)援隊(dui)伍庫(ku)和應(ying)(ying)急救(jiu)援物(wu)資(zi)庫(ku)，實現了應(ying)(ying)急預案、應(ying)(ying)急物(wu)資(zi)分布、應(ying)(ying)急資(zi)源(yuan)聯動，增強了應(ying)(ying)急響應(ying)(ying)跨部門聯動，提(ti)升了處置(zhi)科學性，響應(ying)(ying)時間由(you)10分鐘降低至(zhi)2到(dao)3分鐘，處置(zhi)效率(lv)整(zheng)體提(ti)升30%。 銀光(guang)集團圍繞體系化加強(qiang)安全生產(chan)管(guan)理(li)工(gong)作，搶抓工(gong)業(ye)互(hu)聯(lian)網平臺培育，計劃到2023年，動態采集生產(chan)工(gong)藝(yi)、設(she)備設(she)施、作業(ye)環(huan)境、人員行(xing)為(wei)等安全數據，實現10種不安全行(xing)為(wei)識(shi)別模型建立及分析、檢(jian)維修7步驟和(he)9大類危險作業(ye)安全管(guan)理(li)流程線上(shang)審(shen)批，應用巡(xun)檢(jian)機器人替代員工(gong)日(ri)常(chang)巡(xun)檢(jian)，構(gou)建完成“安全生產(chan)+工(gong)業(ye)互(hu)聯(lian)網”風(feng)險監(jian)測預警平臺。 兵(bing)器工(gong)(gong)業集(ji)團科(ke)技(ji)帶頭(tou)人、銀(yin)光集(ji)團信息中心主(zhu)任(ren)谷克宏介紹(shao)，銀(yin)光集(ji)團搭(da)建(jian)(jian)的“工(gong)(gong)業互聯網+安(an)全(quan)(quan)(quan)生產(chan)(chan)”風險監(jian)測預(yu)警(jing)平(ping)臺，是結合(he)行(xing)業對(dui)于安(an)全(quan)(quan)(quan)管(guan)(guan)理(li)(li)的迫切需(xu)求，依托AI、云計算、大數(shu)據(ju)等新一(yi)代(dai)信息技(ji)術手(shou)段(duan)，重點開(kai)展視頻監(jian)控(kong)全(quan)(quan)(quan)覆蓋、工(gong)(gong)藝異常(chang)分(fen)析、關重設(she)備預(yu)測維護、不安(an)全(quan)(quan)(quan)行(xing)為識(shi)別與預(yu)警(jing)、黑屏(ping)管(guan)(guan)理(li)(li)、安(an)全(quan)(quan)(quan)管(guan)(guan)理(li)(li)數(shu)字化流程(cheng)、巡檢機器人等多種應(ying)用(yong)(yong)的具備自(zi)主(zhu)知識(shi)產(chan)(chan)權(quan)和行(xing)業推廣型的生態平(ping)臺。平(ping)臺的建(jian)(jian)設(she)填補了含能材料(liao)行(xing)業運用(yong)(yong)智(zhi)能手(shou)段(duan)進行(xing)安(an)全(quan)(quan)(quan)管(guan)(guan)理(li)(li)的空白，為整個行(xing)業創新安(an)全(quan)(quan)(quan)管(guan)(guan)理(li)(li)起到了引領、示(shi)范作用(yong)(yong)。(譚順蘭 劉(liu)銀(yin)蓮) |
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